Bending Aluminum Busbar Insulated Battery Bus Bar for Electrical Vehicle

Bent aluminium busbars are precisely crafted to suit the specific requirements of power connections. Fabricated from premium-grade aluminum, these battery busbars may feature plating options such as tin, nickel, or silver. For inquiries, reach out to us at [email protected].

  • Model: Cutomized size
  • MOQ (negotiatable): 100pcs
  • Products From: Solid Busbar


The aluminum is cut using either a waterjet cutting machine or wire-electrode cutting. Occasionally, one end may not have uniform width. Similarly, when fabricating holes, the same cutting methods are employed simultaneously. If uniform width is required, punching with a mould is the standard method. However, for cost-effectiveness, especially for high quantities of uniformly sized pieces, the latter method is preferred. It not only reduces costs but also increases daily production speed.

We utilize soft PVC as the insulation material, which is coated by dipping. Additionally, we offer heat shrink tubes and epoxy powder coatings, each with distinct technical specifications tailored for specific designs and environments.

Aluminum is a common choice in vehicle applications to minimize product weight. While the current-carrying capacity of aluminum busbars is slightly lower than copper, some motor companies opt for flexible copper foil busbars. Aluminum flexible busbars also exhibit excellent shock resistance capabilities.



Copper Busbar|Battery Busbar|Customized Bus Bar


1. Improve equiments properity

 Aluminium busbar can reduce the resistance and lower power cosumption. Aluminium busbar is capable of steady current carrying capacity and voltage-sharing.

2. Easy to install, examine and maintain

Aluminium battery busbar can be installed with simple tools. Anyone can use it with bolt, nut and screwdriver. The workers examine the property with tester.

3. Reduce Cost

Aluminium bus bars increase the serve-life of machines and equipments. Premium-grade aluminum can lower the temperature raise and loss of equipement parts.


Copper Busbar|Battery Busbar|Customized Bus Bar


Paired Insulated Cover

We suggest to buy custom busbars with covers together. Covers can also be customized.


Contact: RHI Sales

Email: [email protected]


Material: Aluminium
Plating:Nickle /Tin/ Silver
Unit Price:inquiry with quantity and we will inform.
Bulk Production Mould:Available
Daily Output:
Normal Order Lead Time:7-10days

Packing & Delivery:

RHI busbars are usually packed with plastic film and then put into small 5 layer corrugated carton.

For big quantity, the cartons will be packed on pallet to invoice the detroy in delivery.

Copper Busbar|Battery Busbar|Customized Bus BarCopper Busbar|Battery Busbar|Customized Bus Bar

Delivery: We can arrange delivery by sea, by air or courier for customer.