CCS Integrated Busbar Power Battery Aluminum Bus Bar for New Energy Electrical Connections

Aluminum busbars can be customized in various models and sizes, commonly utilized for electrical suppression in low-voltage applications. The key distinctions between aluminum and copper busbars lie in aluminum's cost-effectiveness and lighter weight.

  • Model: Cutomized size
  • MOQ (negotiatable):
  • Products From: Solid Busbar

Product Description:

RHI manufactures and supplies a wide range of electrical aluminum busbars. Here are the key attributes:

Strength: Quality aluminum possesses ample tensile strength to withstand thermal expansion strain. Depending on the alloying agents used, aluminum's strength can range from soft to comparable to mild steel.

Ampacity: Aluminum busbars can handle currents up to 4000A, depending on their size, making them suitable for many applications.

Conductivity: The conductivity of aluminum busbars varies depending on the alloy and temper. Pure aluminum has a conductivity of approximately 65.0% of IACS.

Resistance: High-quality, high-strength aluminum can have mechanical resistance up to 530 Newton/mm2. Additionally, aluminum is fatigue and corrosion-resistant, with easy corrosion removal through simple stripping.

Weight: Aluminum can be up to 70% lighter than copper, making it advantageous for various applications.


Advantages of Aluminum Bus Bars:

  • High corrosion resistance

  • Good conductivity

  • Excellent heat exchange capabilities

  • Efficient thermal dissipation

  • Lightweight

  • Cost-effective


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Specifications:

Plating Options:Nickel Plating 
Silver Plating
Tin Plating    
Insulated Finishes:Epoxy Coated 
PVC Dipping Coated
Heat Shrink Sleeve Coated   Bare Finish 
Edge:Full Round Edges 
Rounded Corners 
Square Corners   
 
Voltage Type: AC 
DC
Production Capabilities:Bending 
Brazing 
Drilling 
Forming 
Milling 
Plating 
Punching 
Sawing 

Tapping    

Riveting

Industries Served:Aircraft 
Automotive 
Electrical 
Switch Gear    
Engineering Capabilities:Design Assistance 
Design Verification 
 
File Formats Accepted: 

JPG

PDF

DWG

DXF

Applications:

Aluminum busbars find extensive application in electric vehicles, particularly in outdoor or corrosive, high-stress environments. They are commonly employed for electrical suppression in low-voltage scenarios, offering a balance of strength and lightweight characteristics. Additionally, their suitability for cramped enclosures makes them a preferred choice in such settings.

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Company Information:

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